How To Maintain Your Food Making Machine?
Most food processing machinery needs preventive maintenance on time. These heavy equipment can cause breakages which can delay the production process leading to loss. If you implement proper maintenance procedures, food machines will be efficient in producing the items on time, which will in turn lead to an increase in the profit margins.
The machines can experience stoppages, or clogging problems which will not only delay productivity, but you can also incur huge additional overhead expenses and your final products may get spoiled.
Food manufacturing equipment is indispensable for producing quality, and consistent food items. If any food machinery encounters issues that affect its performance, it needs to be fixed without any delay.
Here are some best practices that one can follow to resolve some of the issues.
Adequate Maintenance
Try to prevent the issue from happening in the first place. To fix a machine problem, adopt a preventive maintenance approach that will save you time & money. Regularly inspect and clean the equipment. Cleaning regularly will make your equipment last longer. Try to create a maintenance schedule that will ensure that the food machine is inspected for any faults before it starts to operate. Lubricating the equipment will increase the lifespan of the machinery & improve the safety of the workers.
Maintaining A Record
You can follow the recommendations and the instructions of the manufacturers for scheduling maintenance. A thorough inspection of all the components and replacing the defective parts will help to extend the functional life of the machines. Moreover, a log book should be kept where details of all parts of equipment and processors should be noted.
Right Calibration
Equipment can naturally align off which can cause inaccurate mixing of products. The persons responsible for maintenance should calibrate the equipment daily. Maintaining the correct alignment is necessary for accurate measurements. It should be conducted once a month.
Some Common Malfunctions
Some food machine issues can happen at any time due to human error or power fluctuations. Some malfunctions that can affect food production are overheating, clogging, or leaking.
Overheating can cause fire accidents. Before starting the manufacturing equipment, the power supply, ventilation and cooling systems should be examined appropriately. The load capacity of the equipment should be inspected,and if it is overheated, it should be turned off and allowed to rest.
Clogging is another issue that can reduce the pressure, and accuracy of the equipment. To fix this issue, the equipment and the parts should be washed daily. Any deposits of food particles should be cleaned to prevent contamination.
Leaking can lead to the wastage of food products and make the production area dirty. The employees should tighten, or repair any faulty parts of the machine. The leaks or spills should be washed with water. The production area should be regularly cleaned with water.
Keep Replacements
Food machines can experience possible breakdowns. You should buy the spare parts that are recommended by the manufacturer. Replacing the faulty parts quickly will enable the equipment to run again.
Inspection
Food-making machines should be inspected daily. The best way to inspect is to create checklists. A thorough inspection can point out the possible wear and tear. Inspection can save you from huge breakdowns or mishaps before they happen. If the workers are not confident about how to fix the issue, they can inform the management. The management can ask for a qualified professional to come and offer their assistance.
Gee Gee Foods Pvt Ltd is one of the best Food Processing Machinery Manufacturers In India and has a reputed name for its excellence in the field of food processing equipment.
Necessary Education
Incorrect operation of food machines can lead to unnecessary breakdowns that can decrease the operating life of the equipment. Management should train the employees. These trained employees can supervise the machines easily, which will lead to an efficient production line.
Conclusion
Daily maintenance is necessary to have an efficient line of production. If you are in the food industry, hope this article brought some key insights for you. Still, facing problems with your bakery machines? Contact Gee Gee Foods Pvt Ltd at the earliest.
